Emerson FIELDVUEDVC6200 Manuál s instrukcemi

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Fisherr FIELDVUE™ DVC6000 SIS Digital Valve
Controllers for Safety Instrumented System (SIS)
Solutions Instruction Manual
(Supported)
Supported products may not be manufactured again in any Emerson Process Management location under any
conditions. Spare parts availability is 7 years of best effort. Technical support is available.
Post‐sale documents (such as instruction manuals and quick start guides) are available on the CD and FishWeb. Many
are also available at www.fisher.com
.
Instruction manuals for supported products may be updated, if required, to support products in the field.
Pre‐sale documents (such as bulletins) for supported products are included on FishWeb for internal use. They are not
included on the CD.
Supported Product
D103230X012
DVC6000 SIS Digital Valve Controllers
October 2013
Emerson Process Management
Marshalltown, Iowa 50158 USA
Sorocaba, 18087 Brazil
Chatham, Kent ME4 4QZ UK
Dubai, United Arab Emirates
Singapore 128461 Singapore
www.Fisher.com
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not
to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are
governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such
products at any time without notice.
E 2013 Fisher Controls International LLC. All rights reserved.
Fisher and FIELDVUE are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process
Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective
owners.
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance
of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
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Strany 1 - (Supported)

Fisherr FIELDVUE™ DVC6000 SIS Digital ValveControllers for Safety Instrumented System (SIS)Solutions Instruction Manual(Supported)Supported products m

Strany 2

DVC6000 SISSeptember 20131-2Table 1-1. FIELDVUE DVC6000 SIS CapabilitiesAuto CalibrationCustom CharacterizationAlertsStep Response, Drive Signal Test

Strany 3 - (SIS) Solutions

DVC6000 SISSeptember 20135-12PST Calibration (1-3-5)Access PST Calibration by selecting PST Calibrationfrom the Calibrate menu. Follow the prompts on

Strany 4

Viewing Device Variables and DiagnosticsSeptember 20136-16-6Section 6 Viewing Device Variables and DiagnosticsService Tools 6-2...

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DVC6000 SISSeptember 20136-2Service ToolsAlert Conditions (2-1)Instrument Alert Conditions, when enabled, detectmany operational and performance issue

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Viewing Device Variables and DiagnosticsSeptember 20136-3sensor reading is outside of the range of −40 to 85C(−40 to 185F). The temperature reading

Strany 7

DVC6000 SISSeptember 20136-4indicates the status of the Operational items listedbelow. The status of more than one operational itemmay be indicated.In

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Viewing Device Variables and DiagnosticsSeptember 20136-5PRESS TO PERFORMTHE CONFIGUREDPARTIAL STROKETESTFigure 6-1. Local Control PanelDevice (Digita

Strany 9

DVC6000 SISSeptember 20136-6Example — 18AWG Shielded Audio, Control andInstrumentation CableManufacturer’s specifications include:Nom. Characteristic

Strany 10 - DVC6000 SIS

Viewing Device Variables and DiagnosticsSeptember 20136-7Connect a 24 VDC power supply to the solenoidvalve and a second 24 VDC power supply to theDVC

Strany 11 - Specifications

DVC6000 SISSeptember 20136-81. When allowed by the Logic Solver, momentarilyremove and then restore power to the solenoid(typically 100 to 200 millis

Strany 12

Viewing Device Variables and DiagnosticsSeptember 20136-9NoteDo not use the following raw travelinput indication for calibrating thetravel sensor. The

Strany 13

Introduction and SpecificationsSeptember 20131-3testing methods, which reduce testing andmaintenance time, improve system performance, andprovide diag

Strany 14

DVC6000 SISSeptember 20136-106

Strany 15 - Educational Services

Maintenance and TroubleshootingSeptember 20137-17-7Section 7 Maintenance and TroubleshootingModule Base MaintenanceRemoving the Module Base 7-4...

Strany 16

DVC6000 SISSeptember 20137-2The DVC6000 SIS digital valve controller enclosure israted NEMA 4X and IP66, therefore periodic cleaningof internal compon

Strany 17

Maintenance and TroubleshootingSeptember 20137-3 Ensure that all caps and coversare correctly installed before puttingthis unit back into service. Fa

Strany 18

DVC6000 SISSeptember 20137-4Removing the Module Base To remove the module base perform the followingsteps. Refer to figures 8-1, 8-2, 8-3, and 8-4 fo

Strany 19

Maintenance and TroubleshootingSeptember 20137-54. Insert the module base (key 2) into the housing(key 1).5. Install three socket head screws (key 3

Strany 20

DVC6000 SISSeptember 20137-6Figure 7-3. I/P ConverterW9328-1SOCKET-HEADSCREWS (4)(KEY 23)SHROUD(KEY 169)I/P CONVERTER(KEY 41)BOOTS(KEY 210)5. Reinsta

Strany 21 - Section 2 Installation

Maintenance and TroubleshootingSeptember 20137-7Figure 7-4. DIP Switch LocationBACK OF PWB ASSEMBLYSUB-MODULEDIP SWITCHUPDOWNTRAVEL SENSORCONNECTORTER

Strany 22

DVC6000 SISSeptember 20137-8Gauges, Pipe Plugs, or Tire Valves Depending on the options ordered, the DVC6000 SISdigital valve controller will be equi

Strany 23

Maintenance and TroubleshootingSeptember 20137-97. Apply silicone lubricant to the O-ring (key 36) andinstall the O-ring over the 2-5/8 inch threads

Strany 24

DVC6000 SISSeptember 20131-4Table 1-2. SpecificationsAvailable ConfigurationsValve-Mounted InstrumentsDVC6010 SIS: Sliding-stem applicationsDVC6020 SI

Strany 25

DVC6000 SISSeptember 20137-10b. Disconnect the three potentiometer assemblywires from the terminal.7. Remove the screw (key 72) that fastens the trav

Strany 26

Maintenance and TroubleshootingSeptember 20137-11NOTE: THE POTENTIOMETER RESISTANCE BETWEEN PINS 2 AND 3 CAN BEMEASURED AT THE CONNECTOR. INSERT

Strany 27

DVC6000 SISSeptember 20137-12DVC6020 SIS Digital Valve Controller andDVC6025 Remote Feedback UnitRefer to figure 8-2 for DVC6020 SIS and 8-7 forDVC602

Strany 28

Maintenance and TroubleshootingSeptember 20137-13Figure 7-7. FIELDVUE DVC6020 SIS Bias Spring (key 82)InstallationBIAS SPRING(KEY 82)ARM ASSEMBLY(KEY

Strany 29

DVC6000 SISSeptember 20137-1411. While observing the resistance, tighten the screw(key 80) to secure the feedback arm to the travelsensor shaft. Be s

Strany 30

Maintenance and TroubleshootingSeptember 20137-15LOOP + / TEST +TEST −DCS SYSTEM (OR OTHERCURRENT SOURCE)4−20mACURRENTSOURCE+−LOOP −LOOP + / TEST +LOO

Strany 31

DVC6000 SISSeptember 20137-16Table 7-3. Instrument Troubleshooting Symptom Possible Cause Action1. Analog input reading atinstrument does not matchac

Strany 32

Maintenance and TroubleshootingSeptember 20137-17Table 7-3. Instrument Troubleshooting (Continued)Symptom ActionPossible Cause3h. Configuration errors

Strany 33

DVC6000 SISSeptember 20137-18DVC6000 SIS Troubleshooting Checklist1. Instrument serial number as read from nameplate ________________________________

Strany 34

PartsSeptember 20138-18-8Section 8 PartsParts Ordering 8-2...Parts Kits 8-2...

Strany 35

Introduction and SpecificationsSeptember 20131-5Table 1-2. Specifications (continued)Electromagnetic Interference (EMI)Meets EN 61326-1 (First Edition

Strany 36

DVC6000 SISSeptember 20138-2Parts Ordering Whenever corresponding with your Emerson ProcessManagement sales office about this equipment,always mentio

Strany 37

PartsSeptember 20138-3Kit Description Part Number11 Adjustment Arm Kit(includes washer, nut and adjustment arm) 14B5072X13212* PTFE Sleeve Kit[For po

Strany 38

DVC6000 SISSeptember 20138-4Parts ListParts which do not show part numbers are notorderable as individual parts. In most cases, they areavailable in o

Strany 39

PartsSeptember 20138-5Key Description Part NumberTerminal Box DVC6010 SIS, DVC6020 SIS, DVC6030 SIS,DVC6005 SIS (see figures 8-1, 8-2, 8-3, and 8-4)4

Strany 40

DVC6000 SISSeptember 20138-6Key Description Part NumberDVC6020 SIS and DVC6025 (see figure 8-2 and 8-7)74 Mounting Bracket82 Bias Spring, SST(3)83 Be

Strany 41

PartsSeptember 20138-7Figure 8-1. FIELDVUE DVC6010 SIS Digital Valve Controller Assembly APPLY LUB, SEALANTSECTION A‐ASECTION E‐EEESECTION D‐D11NOT

Strany 42

DVC6000 SISSeptember 20138-8Figure 8-2. FIELDVUE DVC6020 SIS Digital Valve Controller Assembly APPLY LUB, SEALANTSECTION B‐BSECTION C‐CSECTION A‐AS

Strany 43

PartsSeptember 20138-9Figure 8-2. FIELDVUE DVC6020 SIS Digital Valve Controller Assembly (continued) APPLY LUB, SEALANTNOTES:SEE FIGURE 8-5 FOR GAU

Strany 44

DVC6000 SISSeptember 20138-10NOTES:SEE FIGURE 8-5 FOR GAUGE CONFIGURATIONS2. APPLY LUBRICANT KEY 65 TO ALL O-RINGS UNLESS OTHERWISE SPECIFIEDFigure 8-

Strany 45

PartsSeptember 20138-11Figure 8-4. FIELDVUE DVC6005 SIS Base Unit APPLY LUB, SEALANTSECTION A‐ANOTES:1. APPLY LUBRICANT KEY 65 TO ALL O-RINGS UNLES

Strany 46

DVC6000 SISSeptember 20131-6Table 1-2. Specifications (continued)ConnectionsSupply Pressure: 1/4 NPT internal and integralpad for mounting 67CFR regul

Strany 47

DVC6000 SISSeptember 20138-12Figure 8-4. FIELDVUE DVC6005 SIS Base Unit (continued) APPLY LUB, SEALANTNOTES:SEE FIGURE 8-5 FOR GAUGE CONFIGURATIONS

Strany 48

PartsSeptember 20138-13Figure 8-5. Typical FIELDVUE DVC6000 SIS / DVC6005 SIS Base Unit Gauge Configuration APPLY LUB, SEALANTSINGLE-ACTING DIRECT

Strany 49

DVC6000 SISSeptember 20138-14Figure 8-7. FIELDVUE DVC6025 Feedback Unit Assembly49B7987-A/ILNOTE: 1. APPLY LUBRICANT KEY 65 TO ALL O-RINGS UNLESS OTHE

Strany 50

PartsSeptember 20138-15Figure 8-8. FIELDVUE DVC6035 Feedback Unit Assembly49B7988-ANOTE: 1. APPLY LUBRICANT KEY 65 TO ALL O-RINGS UNLESS OTHERWISE SPE

Strany 51

DVC6000 SISSeptember 20138-168

Strany 52

Principle of OperationSeptember 2013A-1A-A-Appendix A Principle of OperationHART Communication A-2...Di

Strany 53

DVC6000 SISSeptember 2013A-2Figure A-1. HART Frequency Shift Keying Technique−0.5 V+0.5 V1200 Hz“1”2200 Hz“0”AVERAGE CURRENT CHANGE DURING COMMUNICATI

Strany 54

Principle of OperationSeptember 2013A-3Figure A-3. FIELDVUE DVC6000 SIS Digital Valve Controller Block DiagramE0408INPUT SIGNAL4−20 mA+HARTSUPPLY PRES

Strany 55

DVC6000 SISSeptember 2013A-4TRAVEL SENSORTERMINAL BOXTERMINAL BOX COVERMODULE BASE ASSEMBLYPRINTED WIRING BOARD ASSEMBLYI/P CONVERTERPNEUMATIC RELAYHO

Strany 56

Loop Schematics/NameplateSeptember 2013B-1B-B-Appendix B Loop Schematics/Nameplates B

Strany 57

Introduction and SpecificationsSeptember 20131-7Related DocumentsOther documents containing information related toDVC6000 SIS digital valve controller

Strany 58

DVC6000 SISSeptember 2013B-2This section includes loop schematics required forwiring of intrinsically safe installations. It also containsthe approval

Strany 59 - Section 3 Basic Setup

Loop Schematics/NameplateSeptember 2013B-3Figure B-3. CSA Schematic for FIELDVUE DVC6005 SIS with DVC6015, DVC6025, and DVC60351 SEE NOTES IN FIGUR

Strany 60

DVC6000 SISSeptember 2013B-4Figure B-6. FM Schematic for FIELDVUE DVC6010 SIS, DVC6020 SIS, and DVC6030 SIS Digital Valve ControllersGE42819 Sheet 2,

Strany 61

Loop Schematics/NameplateSeptember 2013B-5NOTES THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT

Strany 62

DVC6000 SISSeptember 2013B-6GE60771 sheet 3, Rev. B1 SEE NOTES IN FIGURE B-1311Figure B-10. ATEX Loop Schematic For FIELDVUE DVC6010 SIS, DVC6020 S

Strany 63

Loop Schematics/NameplateSeptember 2013B-7GE60771 sheet 6, Rev. B1 SEE NOTES IN FIGURE B-13111Figure B-12. ATEX Loop Schematic for DVC6005 SIS with

Strany 64

DVC6000 SISSeptember 2013B-8DVC6010 SIS, DVC6020 SIS, DVC6030 SIS, DVC6005 SISFigure B-14. Typical ATEX Nameplates; FlameproofDVC6015, DVC6025, DVC603

Strany 65 - Section 4 Detailed Setup

Loop Schematics/NameplateSeptember 2013B-9GE42990 Sheet 2, Rev. E1 SEE NOTES IN FIGURE B-1811Figure B-16. IECEx Loop Schematic for FIELDVUE DVC6010

Strany 66

DVC6000 SISSeptember 2013B-10GE42990 Sheet 8, Rev.NOTES THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPAR

Strany 67

GlossarySeptember 2013Glossary-1GlossaryAlert PointAn adjustable value that, when exceeded,activates an alert.AlgorithmA set of logical steps to solve

Strany 68

DVC6000 SISSeptember 20131-8Table 1-3. Electromagnetic Immunity PerformancePort Phenomenon Basic Standard Test LevelPerformance Criteria(1)Point-to-Po

Strany 69

DVC6000 SISSeptember 2013Glossary-2ControllerA device that operates automatically to regulate acontrolled variable.Crossover PointThe point at which t

Strany 70

GlossarySeptember 2013Glossary-3Feedback SignalIndicates to the instrument the actual position ofthe valve. The travel sensor provides thefeedback sig

Strany 71

DVC6000 SISSeptember 2013Glossary-4Leak ClassDefines the allowable leakage by a valve when itis closed. Leak class numbers are listed in twostandards:

Strany 72

GlossarySeptember 2013Glossary-5Quick OpeningA valve flow characteristic where most of thechange in flow rate takes place for small amountsof stem tra

Strany 73

DVC6000 SISSeptember 2013Glossary-6Travel Alert High PointValue of the travel, in percent of ranged travel,which, when exceeded, sets the Travel Alert

Strany 74

GlossarySeptember 2013Glossary-7Watch Dog TimerA timer that the microprocessor must rearmperiodically. If the microprocessor is unable torearm the tim

Strany 75

DVC6000 SISSeptember 2013Glossary-8Glossary

Strany 76

IndexSeptember 2013Index-1IndexAAction on Failed Test, 4-22Actuator Style, 4-19adjustment arm, 2-7Alert Conditions, 6-2Alert Record, 6-3Electronics, 6

Strany 77

DVC6000 SISSeptember 2013Index-2Sensor Calibration, 5-6Pressure Sensors, 5-6TravelAuto, 5-3Manual, 5-4Analog Calibration Adjust, 5-4Digital Calibratio

Strany 78

IndexSeptember 2013Index-3End Point Pressure Deviation, 6-3Environment Alerts, 4-14EPPC Saturation Time, 4-11EPPC Set Point, 4-11Error Messages, Auto

Strany 79

Introduction and SpecificationsSeptember 20131-9Table 1-5. Hazardous Area Classifications—FM (United States)CertificationBodyType Certification Obtain

Strany 80

DVC6000 SISSeptember 2013Index-4LLag Time, 4-13Last AutoCal Status, 4-19Last Calibration Type, 4-19LCP100 (Local Control Panel), 2-35LCP100 Local Cont

Strany 81

IndexSeptember 2013Index-5PartsCommon Parts, 8-4Feedback Parts, 8-5Gauges, Tire Valves, & Pipe Plugs, 8-5I/P Converter Assembly, 8-4Kits, 8-2Modul

Strany 82

DVC6000 SISSeptember 2013Index-6SISPressure Mode Enable, 4-11Valve Stuck Alert, 4-23SIS Alerts, 4-16SIS Panel Comm Error, 6-3Solenoid Valve, Health Mo

Strany 83

IndexSeptember 2013Index-7Tuning, 4-4Pressure, 4-9Travel, 4-4Tuning SetPressure, 4-9Travel, 4-4Tuning SetsPressure, 4-9Gain Values, 4-9Travel, 4-4Gain

Strany 84

DVC6000 SISSeptember 2013Index-8Index

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Emerson Process ManagementMarshalltown, Iowa 50158 USASorocaba, 18087 BrazilChatham, Kent ME4 4QZ UKDubai, United Arab EmiratesSingapore 128461 Singap

Strany 87

DVC6000 SISSeptember 20131-10Table 1-6. Hazardous Area Classifications—ATEXCertificate Type Certification Obtained Entity Rating Temperature CodeEnclo

Strany 88

Introduction and SpecificationsSeptember 20131-11Table 1-7. Hazardous Area Classifications—IECExCertificate Type Certification Obtained Entity Rating

Strany 90

DVC6000 SISSeptember 20131-121

Strany 91

InstallationSeptember 20132-12-2Section 2 InstallationHazardous Area Classifications and Special Instructions for “Safe Use” and Installations in Haza

Strany 92

DVC6000 SISSeptember 20132-2Wiring PracticesLogic Solver or Control System Requirements 2-28...Voltage Available 2-28...

Strany 93

InstallationSeptember 20132-3InstallationThe DVC6000 SIS can be used with either air ornatural gas as the supply medium. If using natural gasas the pn

Strany 94

DVC6000 SISSeptember 20132-4In addition to remote venting of theunit, ensure that all caps and coversare correctly installed. Failure to doso could re

Strany 95

InstallationSeptember 20132-5FlameproofOperating ambient temperature: −52C or −40C to + 85CRefer to table 1-6 for additional approval information,a

Strany 96

DVC6000 SISSeptember 20132-6/OCCAP SCREW, FLANGEDMACHINE SCREWSHIELDADJUSTMENT ARMCONNECTOR ARMCAP SCREWPLAIN WASHERFigure 2-1. FIELDVUE DVC6010 SIS D

Strany 97

InstallationSeptember 20132-7CAP SCREW, FLANGEDMACHINE SCREW,FLAT HEADSHIELDADJUSTMENT ARMCONNECTOR ARMPLAIN WASHERMACHINE SCREWMACHINE SCREW,LOCK WAS

Strany 98

DVC6000 SISSeptember 20132-8A7209-1SPRING RELAXEDSPRING UNDER TENSION OFADJUSTMENT ARM PINFEEDBACK ARMADJUSTMENTARM PINBIASSPRINGBIAS SPRINGFigure 2-3

Strany 99

InstallationSeptember 20132-9PLAIN WASHERHEX NUTSTUD, CONT THREADALOCK WASHERCAP SCREWMOUNTING PLATECAP SCREW, HEXSOCKETVENTPLAIN WASHERHEX NUTSTUD, C

Strany 100

Introduction and SpecificationsInstallationBasic SetupDetailed SetupCalibrationViewing Device Variables and DiagnosticsMaintenance and Troubleshooting

Strany 101 - Diagnostics

DVC6000 SISSeptember 20132-10CAP SCREW, HEX SOCKETCAMFOLLOWER ARMEXTENSIONMACHINE SCREW,LOCK WASHER,HEX NUTCAP SCREW29B1673-AFigure 2-6. FIELDVUE DVC6

Strany 102

InstallationSeptember 20132-1119B3879−AMOUNTING BRACKETTRAVEL INDICATORTRAVELINDICATOR PINFEEDBACK ARMSPACER29B1703-AFigure 2-8. Mounting a FIELDVUE D

Strany 103 - September 2013

DVC6000 SISSeptember 20132-1219B3879-ASTARTING POSITION OF THE ACTUATOR TRAVELINDICATOR ASSEMBLY IF INCREASING PRESSUREFROM OUTPUT A DRIVES THE INDICA

Strany 104

InstallationSeptember 20132-13FEEDBACK ARMBIAS SPRINGTRAVEL INDICATOR PIN48B4164-BHOLE AHOLE BFigure 2-11. Positioning Travel Indicator Pin in the Fee

Strany 105 - Auxiliary Terminal

DVC6000 SISSeptember 20132-144-INCH 1/4-20 HEX HEAD SCREWSTANDOFFMOUNTING BRACKETPIPESTAND MOUNTINGWALL MOUNTINGMOUNTING BRACKET1-INCH 1/4-20HEX HEAD

Strany 106

InstallationSeptember 20132-159. Slide the adjustment arm pin in the slot of theconnector arm until the pin is in line with the desiredvalve travel m

Strany 107

DVC6000 SISSeptember 20132-16DVC6035 on Quarter-Turn Actuators If ordered as part of a control valve assembly, thefactory mounts the remote feedback

Strany 108

InstallationSeptember 20132-17NOTE:APPLY LUBRICANT11W8077-1 SIS67CFR REGULATORCAP SCREWSO-RINGSUPPLY CONNECTIONFigure 2-15. Mounting the Fisher 67CFR

Strany 109

DVC6000 SISSeptember 20132-18Pressure ConnectionsWARNINGRefer to the Installation WARNING atthe beginning of this section.Pressure connections are sho

Strany 110

InstallationSeptember 20132-19WARNINGWhen using natural gas as the supplymedium, or for explosion proofapplications, the following warningsalso apply:

Strany 111

DVC6000 SISiiFast Key SequenceFunction/VariableFast-KeySequenceCoordinates(1)Function/VariableFast-KeySequenceCoordinates(1)A Minus B 3-5-3 4-G Drive

Strany 112

DVC6000 SISSeptember 20132-20mounted on the actuator mounting boss. Supply andoutput pressure gauges may be supplied on the digitalvalve controller. T

Strany 113 - Module Base Maintenance

InstallationSeptember 20132-2124/48 VDC 110/220 VAC, etc.Port ACONTROL SIGNAL(4−20 mA, 0−20 mA, 0−24 VDC)Port BSUPPLY PRESSUREMONITORING LINECONTROL L

Strany 114

DVC6000 SISSeptember 20132-22Vent WARNINGPersonal injury or property damagecan occur from cover failure due tooverpressure. Ensure that thehousing ve

Strany 115 - Submodule Maintenance

InstallationSeptember 20132-23Wiring connections must be inaccordance with local, regional, andnational codes for any given hazardousarea approval. Fa

Strany 116

DVC6000 SISSeptember 20132-24SAFETY GROUNDLOOP−LOOP+EARTH GROUNDTALK+TALK−39B3399-B Sheet 2Figure 2-20. FIELDVUE DVC6000 SIS Digital Valve ControllerT

Strany 117 - Pneumatic Relay

InstallationSeptember 20132-25FEEDBACK CONNECTIONS TERMINAL BOXFEEDBACK UNITTO FEEDBACK UNIT TERMINAL 3TO FEEDBACK UNIT TERMINAL 2TO FEEDBACK UNIT TER

Strany 118

DVC6000 SISSeptember 20132-26Using an External 10 kOhm ExternalPotentiometer as a Remote Travel Sensor NotePotentiometer travel must be between1.3 and

Strany 119 - Travel Sensor

InstallationSeptember 20132-27NoteThe digital valve controller must beconfigured using the SStem/Rollerselection on the menu of theappropriate setup d

Strany 120

DVC6000 SISSeptember 20132-28Test Connections WARNINGPersonal injury or property damagecaused by fire or explosion may occurif this connection is att

Strany 121

InstallationSeptember 20132-29The voltage available at the instrument is not the voltage measured at the instrument terminals. Once the instrument isc

Strany 122

DVC6000 SISiiiiFast Key SequenceFunction/VariableFast-KeySequenceCoordinates(1)Function/VariableFast-KeySequenceCoordinates(1)Partial Stroke Test 2-5

Strany 123 - DVC6035 Remote Feedback Unit

DVC6000 SISSeptember 20132-30Table 2-1. Cable CharacteristicsCable TypeCapacitance(1)pF/ftCapacitance(1)pF/mResistance(2)Ohms/ftResistance(2)Ohms/mBS5

Strany 124

InstallationSeptember 20132-31Installation in a Safety InstrumentedSystemA DVC6000 SIS instrument may be used in a SafetyInstrumented System (SIS) to

Strany 125 - Disturbing the Loop Wiring

DVC6000 SISSeptember 20132-32NOTES:1/4-18 NPT X 3/8 OD TUBINGELECTRICAL WIRINGDVC6000 SIS DIGITALVALVE CONTROLLERLOGIC SOLVERSUPPLYSINGLE-ACTING SPRIN

Strany 126

InstallationSeptember 20132-33NOTES:1/4-18 NPT X 3/8 OD TUBINGELECTRICAL WIRINGAN AIR SUPPLY LINE IS NEEDED FOR ANEXTERNAL PILOTED SOLENOID VALVE. CON

Strany 127

DVC6000 SISSeptember 20132-34NOTES:1/4-18 NPT X 3/8 OD TUBINGELECTRICAL WIRINGLOGIC SOLVERLC340 LINE CONDITIONERDVC6000 SIS DIGITALVALVE CONTROLLERSIN

Strany 128

InstallationSeptember 20132-35EFX8553G305 103594 or EFX8551G305103594 low-powered solenoid valveswith aluminum bodies can be usedwhere the application

Strany 129 - Section 8 Parts

DVC6000 SISSeptember 20132-36NOTE: DO NOT CONNECT THE LOOP + TERMINAL IN THE LCP100 TO THE LOOP + TERMINAL IN THE DVC6000 SIS. THIS WILL CAUSE THE LCP

Strany 130

InstallationSeptember 20132-37NOTE: THE LOGIC SOLVER MINIMUMOUTPUT MUST BE AT LEAST 8 mA. THELCP100, WHEN POWERED BY THE LOOP,CONSUMES APPROXIMATELY 4

Strany 131

DVC6000 SISSeptember 20132-38GE26881-B, Sheet 1E1083-1NOTE:THE LOGIC SOLVER MINIMUM OUTPUT MUST BE ATLEAST 8 mA. THE LCP100, WHEN POWERED BY THE LOOP,

Strany 132

Basic SetupSeptember 20133-13-3Section 3 Basic SetupConfiguration Protection 3-2...Instrument Mode 3-2...

Strany 133 - Common Feedback Parts

DVC6000 SISiiiiiiResponse Control1 Tuning2 Travel/Pressure Control3 Input Characterization4 Custom Characterization Table5 Dynamic Response

Strany 134

DVC6000 SISSeptember 20133-2Configuration Protection To setup and calibrate the instrument, the protectionmust be set to None with the Field Communica

Strany 135 - 48B7710 K SHT 1 & 2 / DOC

Basic SetupSeptember 20133-3NoteIn the event of a power failure theDVC6000 SIS automatically restoresthe device to In Service uponrestoration of power

Strany 136

DVC6000 SISSeptember 20133-4Table 3-1. Possible Configurations for a FIELDVUE DVC6000 SIS Digital Valve Controller operated by 4-20 mASetup Wizard Con

Strany 137 - 48B9596-K SHT 3 / DOC

Basic SetupSeptember 20133-5actuator model, then you will be prompted for setupparameters such as:Actuator Style (select spring & diaphragm, pisto

Strany 138

DVC6000 SISSeptember 20133-6Performance Tuner (1-1-2) WARNINGDuring performance tuning the valvemay move, causing process fluid orpressure to be relea

Strany 139 - 49B3261-C SHT 1 & 2

Detailed SetupSeptember 20134-14-4Section 4 Detailed SetupMenu and Quick Key Sequence Tables Front Cover...Detailed Setup

Strany 140

DVC6000 SISSeptember 20134-2Detailed SetupThe Detailed Setup selection from the Configure menuallows you to configure the digital valve controller toy

Strany 141 - 49B7986-A

Detailed SetupSeptember 20134-3Table 4-1. Factory Default Detailed Setup Parameters(continued)Setup ParameterDefaultSetting(1)Electronic AlertsShutdow

Strany 142

DVC6000 SISSeptember 20134-4 Change Burst Enable—Turns Burst Mode on andoff. Actual valves are Burst Enable = Disabled(Polled),Enabled. Burst Comman

Strany 143 - 49B7988-A

Detailed SetupSeptember 20134-5Table 4-3. Conditions for Modifying FIELDVUE DVC6000 SIS Digital Valve Controller ParametersParametersIn Service Out of

Strany 144

DVC6000 SISiviv78 910 11ABCDEFGHI12Electronics Alerts1 Drive Current Shutdown2 Drive Signal Alert3 Processor Impaired AlertsTravel Tuning1 Travel Tuni

Strany 145 - Principle of Operation

DVC6000 SISSeptember 20134-6Table 4-3. Conditions for Modifying FIELDVUE DVC6000 SIS Digital Valve Controller Parameters (Continued)ParametersIn Servi

Strany 146

Detailed SetupSeptember 20134-7Table 4-3. Conditions for Modifying FIELDVUE DVC6000 SIS Digital Valve Controller Parameters (Continued)ParametersIn Se

Strany 147

DVC6000 SISSeptember 20134-8Table 4-4. Actuator Information for Basic SetupActuatorManufacturerActuatorModelActuator Size Actuator StyleStartingTuning

Strany 148

Detailed SetupSeptember 20134-9Pressure Tuning (1-2-2-1-3)WARNINGChanges to the tuning set may causethe valve/actuator assembly to stroke.To avoid per

Strany 149 - Loop Schematics/Nameplate

DVC6000 SISSeptember 20134-10Travel/Pressure ControlTvl/Press Cutoffs (1-2-2-2-1) Cutoff Hi—Defines the high cutoff point for thetravel in percent (%

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Detailed SetupSeptember 20134-11Table 4-7. Guidelines for Manually Setting Pressure Set PointActuator Type Relay Type Zero Power Condition Partial Str

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DVC6000 SISSeptember 20134-12To select an input characterization, select InputCharacterization from the Response Control menu.You can select from the

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Detailed SetupSeptember 20134-13NoteLag Time is available in firmware 7, 9,10, and 11. Lag Time—Slows the response of the digitalvalve controller. A

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DVC6000 SISSeptember 20134-14 Reference Voltage Shutdown—When enabled,the instrument shuts down whenever there is a failureassociated with the intern

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Detailed SetupSeptember 20134-15ALERT IS CLEAREDALERT IS SETTRAVEL ALERTHIGH POINTTRAVEL ALERTDEADBANDA6532/ILFigure 4-2. Travel Alert DeadbandTravel

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DVC6000 SISvvFIELDVUE DVC6000 SIS Digital Valve ControllerTHE FIELDVUE DVC6000 SIS DIGITAL VALVE CONTROLLER IS A CORE COMPONENT OF THE PLANTWEBtDIGITA

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DVC6000 SISSeptember 20134-16Deadband ReferenceDeadband (+/− 5%)Deadband exceeded,new Reference PointestablishedPointThis amount of change isadded to

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Detailed SetupSeptember 20134-17Alert Record (1-2-3-7)To be recorded, an alert must both be enabled forreporting, and the group in which it resides mu

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DVC6000 SISSeptember 20134-18active. The Dead Zone is configurable from 0% to 2%,corresponding to a symmetric window from 0% to+/−2% around the Primar

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Detailed SetupSeptember 20134-19ABSingle-Acting Direct (Relay C)Instrument goes to zero air out-put at port A.Failure direction per actuator fail mode

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DVC6000 SISSeptember 20134-20Figure 4-7. Feedback Connection for Typical Sliding-StemActuator (Up to 4 inch Travel)ACTUATORSTEMTRAVEL SENSOR SHAFTFEED

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Detailed SetupSeptember 20134-21ACTUAL TRACE FROM TEST (TYPICAL)ACTUAL TRACE FROM TEST (TYPICAL)ACTUAL TRACE FROM TEST (TYPICAL)Figure 4-9. Time Serie

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DVC6000 SISSeptember 20134-22Manual SIS / Partial Stroke ParameterConfigurationNoteIn order to manually set the partialstroke pressure limit with the

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Detailed SetupSeptember 20134-23Table 4-10. Estimates for Partial Stroke Pressure LimitsActuator Style Relay TypeZero PowerConditionPST Starting Point

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DVC6000 SISSeptember 20134-244

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CalibrationSeptember 20135-15-5Section 5 Calibration Calibration Overview 5-2...Travel Calibration 5-3

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Introduction and SpecificationsSeptember 20131-11-1Section 1 Introduction and SpecificationsScope of Manual 1-2...

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DVC6000 SISSeptember 20135-2Calibration Overview When a DVC6000 SIS digital valve controller isordered as part of a control valve assembly, thefactory

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CalibrationSeptember 20135-3Travel Calibration There are two procedures available for calibratingtravel: Auto Calibration Manual CalibrationAuto Cal

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DVC6000 SISSeptember 20135-4approximately 10.0°, 1.0°, and 0.1°, respectively, tothe rotation of the feedback arm.If another adjustment is required, r

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CalibrationSeptember 20135-5Note0% Travel = Valve Closed100% Travel = Valve Open1. Adjust the input current until the valve is nearmid-travel. Press

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DVC6000 SISSeptember 20135-68. From the adjustment menu, select the direction andsize of change required to set the travel to 0%.Selecting large, med

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CalibrationSeptember 20135-7large, medium, and small adjustments causeschanges of approximately 3.0 psi/0.207 bar/20.7 kPa,0.30 psi/0.0207 bar/2.07 kP

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DVC6000 SISSeptember 20135-8Table 5-2. Travel Sensor CountsDigital Valve Controller Travel Sensor CountsDVC6010 SIS / DVC6015 700 ±200DVC6020 SIS / DV

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CalibrationSeptember 20135-9Figure 5-4. FIELDVUE DVC6020 SIS Digital Valve Controller Mounted on a Fisher 1052 Size 33 ActuatorMOUNTINGADAPTER(KEY 117

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DVC6000 SISSeptember 20135-10Analog Input (1-3-2-3) NoteAnalog Input Calibration is onlyavailable in 4-wire systems(point-to-point operation).To cal

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CalibrationSeptember 20135-11Figure 5-5. Location of Relay Adjustment (Shroud Removed for Clarity)ADJUSTMENT DISCFOR DOUBLE-ACTING RELAYS:ROTATE ADJUS

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