
Instruction Manual
D100325X012
1061 H & J Actuator
October 2012
15
4. Apply lithium grease (key 93) to the inside wall of the cylinder, and then attach the cylinder assembly (key 1) to the
cylinder flange with the cap screws (key 3). For size 30, 40, and 68 actuators only, replace the cylinder cap (key 4),
and secure it to the cylinder assembly with the cap screws (key 6). Tighten all cap screws to the torque value listed
in table 7.
5. If the bearing (key 81) was removed, press in the new bearing. The end of the bearing should be flush with the
outside of the mounting yoke or mounting plate (key 23).
6. For an actuator with an H mounting adaptation and a 22.2 through 38.1 mm (7/8 through 1-1/2 inch) output shaft,
install the output shaft (key 94) through the mounting plate (key 23) and secure it with the retaining ring (key 95).
Then, attach the mounting plate and output shaft assembly to the actuator housing (key 21) with the cap screws
(key 24). Tighten the cap screws to the appropriatetorquevaluelistedintable7.
7. For an actuator with an H mounting adaptation and a 50.8mm (2-inch) output shaft, refer to figure 7. Install the
output shaft (key 94) with attached coupling (key 97) through the mounting plate (key 23) and secure it with the
retaining ring (key 95). Attach the mounting plate and output shaft assembly to the actuator housing with the cap
screws (key 24). Tighten the cap screws to the appropriate torque value listed in table 7.
Table 7. Bolting Torques
KEY NUMBER
SIZE 30 SIZE 40 & 60 SIZE 68
NSm LbfSft NSm LbfSft NSm LbfSft
3
6
9
11
102
14
61
34
75
10
45
25
102
14
136
102
75
10
100
75
102
14
248
102
75
10
257
75
13
22
24
29
81
23
34
81
60
17
25
60
271
68
81
271
200
50
60
200
271
68
81
271
200
50
60
200
35
41
71
34
14
102
25
10
75
81
14
163
60
10
120
81
14
253
60
10
260
8. For an actuator with a J mounting adaptation, refer to figure 6. Install the output shaft (key 94) with attached
coupling (key 97) through the mounting yoke (key 23) and secure it with the retaining ring (key 95). Attach the
mounting yoke and output shaft assembly to the actuator housing (key 21) with the cap screws (key 24). Tighten
the cap screws to the appropriate torque value listed in table 7.
9. Apply lithium grease (key 93) to the output shaft splines. Then, align the lever (key 28) and output shaft so that the
marking that was made in step 6 or 7 of the disassembly procedure is oriented correctly. Slide the lever into place.
When installing the lever, align the bolt holes in the lever as close as possible with the hole in the rod end bearing
(key 12). Tem porarily rotate the lever and output shaft until the rod end bearing no longer interferes with further
installation of the lever. Then, slide the lever as far as it can go onto the output shaft.
10. Clamp the lever to the output shaft with the cap screw (key 29). Tighten the c ap screw to the torque value listed in
table 7.
11. Rotate the lever to align with the rod end bearing (key 12). This connection can be aided by carefully stroking the
actuator with a regulated air source.
12. Apply thread-locking adhesive (medium strength) (key 92) to the threads of the cap screw (key 13). Then, connect
the lever and the rod end bearing with the cap screw and hex nut (keys 13 and 14). Tighten the cap screw to the
torque value listed in table 7.
13. If a positioner is used, consult the separate positioner instruction manual for proper installation.
14. Install the hub (key 30) and the bearing (key 32) into the cover (key 34), and secure them with the retaining ring
(key 31).
15. Install the travel indicator scale (key 36) so that the markings on the scale and cover that were made in step 5 of
the disassembly procedure are oriented correctly. Secure the travel indicator scale to the cover with the
self-tapping screws (key 37). Then install the travel indicator (key 38), and secure it with the self-tapping screws
(key 39).
16. Note the position of the valve or other operated equipment and the direction of rotation.
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