Emerson COPELAND SCROLL SZO22 Uživatelský manuál

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Strany 1 - Compressor Module

Copeland Scroll® Compressor ModuleInstallation, Operation & Maintenance ManualModel Family SZO22SZV22

Strany 2

Single-Compressor Module Introduction1.2 The CompressorThe Compressor refers to the Copeland Scroll® Compressor. Figure 2 shows a cross-section of

Strany 3 - TABLE OF CONTENTS

5 2008SSD-34 (5/11) Single-Compressor Module Installation2.0 iNstallatioN2.1 Installation Guidelines2.1.1 Required Component—Inlet Gas Scrubb

Strany 4 - ii 2008SSD-34 (5/11)

6 2008SSD-34 (5/11) Single-Compressor Module InstallationNOTE: Required Component – High Pressure Discharge Gas Bypass Valve To eliminate redund

Strany 5 - iii 2008SSD-34 (5/11)

7 2008SSD-34 (5/11) 6 2008SSD-34 (5/11) Single-Compressor Module Installation2.4 Installation Clearance and DimensionsAllow sufcient cleara

Strany 6

8 2008SSD-34 (5/11) Single-Compressor Module Installation2.5 Process and Instrumentation Diagrams (P&IDs)Figure 5 Compressor Module Gas an

Strany 7 - iv 2008SSD-34 (5/11)

9 2008SSD-34 (5/11) 8 2008SSD-34 (5/11) Single-Compressor Module Installation2.6 Electrical Controls2.6.1 General ConsiderationsAll shutdow

Strany 8 - SAFETY ALERT SYMBOL

10 2008SSD-34 (5/11) Single-Compressor Module InstallationREDBlueWhiteYell ow+24VDCDC commonNo connection feedback0-10VDC speed signal2.6.2 Oil

Strany 9 - 1.0 iNtroduCtioN

11 2008SSD-34 (5/11) 10 2008SSD-34 (5/11) Single-Compressor Module InstallationFigure 8 Optional Customer-Installed High Temperature Fan Contr

Strany 10 - 1.3 The Compressor Package

12 2008SSD-34 (5/11) Single-Compressor Module Installation2.6.3 Compressor Module Motor ProtectionVariable Speed Compressor Module Protection•

Strany 11 - 2.0 iNstallatioN

13 2008SSD-34 (5/11) 12 2008SSD-34 (5/11) Single-Compressor Module Installation2.6.4 Electrical RequirementsFigure 11 Typical Compressor Modu

Strany 13

14 2008SSD-34 (5/11) Single-Compressor Module Installation2.6.5 WiringFigure 12 Control Circuit TerminationsControl Wiring Terminations

Strany 14 - 8 2008SSD-34 (5/11)

15 2008SSD-34 (5/11) 14 2008SSD-34 (5/11) Single-Compressor Module Installation2.6.6 Variable Frequency Drive (VFD) TerminationsRefer to Produ

Strany 15 - 2.6 Electrical Controls

16 2008SSD-34 (5/11) Single-Compressor Module Operation3.1.2 Post-Startup ChecklistPerform these checks AFTER starting the Compressor Modul

Strany 16 - 2.6.2 Oil Cooler Fan Control

17 2008SSD-34 (5/11) 16 2008SSD-34 (5/11) Single-Compressor Module Operation4.0 maiNteNaNCe4.1 Routine MaintenancePerform the maintenanc

Strany 17 - 1st-Stage Separator

18 2008SSD-34 (5/11) Single-Compressor Module Maintenance4.2 Maintenance ToolsFigure 15 shows the tools needed for maintenance of the Compress

Strany 18 - Figure 10 Motor Control

19 2008SSD-34 (5/11) 18 2008SSD-34 (5/11) Single-Compressor Module Maintenance4.3 Oil ServiceThe oil level indicated on the rst-stage oil s

Strany 19 - Optional if mo re than one

20 2008SSD-34 (5/11) Single-Compressor Module Maintenance• Scavenge line orice or screen is restricted. Clean or replace.• Insufcient back

Strany 20 - 2.6.5 Wiring

21 2008SSD-34 (5/11) 20 2008SSD-34 (5/11) Single-Compressor Module Maintenance4.4 Cleaning the Inlet ScreenThe 30-mesh screen in the inlet b

Strany 21 - 3.0 operatioN

22 2008SSD-34 (5/11) Single-Compressor Module Maintenance4.6 Changing the Second-Stage Separator ElementTo replace the second-stage separator

Strany 22 - 3.1.2 Post-Startup Checklist

23 2008SSD-34 (5/11) 22 2008SSD-34 (5/11) Single-Compressor Module Maintenance5.2 Platform Symptoms DiagnosisUse the following guidelines to

Strany 23 - 4.0 maiNteNaNCe

Single-Compressor Module TABLE OF CONTENTS i 2008SSD-34 (5/11) TABLE OF CONTENTSCompressor module NomeNClature ...

Strany 24 - 4.2 Maintenance Tools

24 2008SSD-34 (5/11) Single-Compressor Module Maintenance6.0 speCifiCatioNsTable 7 Compressor Module SpecicationsGeneral InformationInlet pr

Strany 25 - 4.3 Oil Service

Single-Compressor Module Material Data Safety Sheet 25 2008SSD-34 (5/11) 24 2008SSD-34 (5/11) appeNdix a - material data safety sheetThe infor

Strany 26 - 20 2008SSD-34 (5/11)

Single-Compressor Module Material Data Safety Sheet 26 2008SSD-34 (5/11) a.6 fire aNd explosioN hazardsFlash Point (by Cleveland Open Cup)320-530

Strany 27

Single-Compressor Module Material Data Safety Sheet 26 2008SSD-34 (5/11)

Strany 28 - 5.0 troubleshootiNg

EmersonClimate.comVilter Manufacturing LLCP.O. Box 8904Cudahy, WI 53110-8904P 414 744 0111F 414744 1769www.vilter.comCopeland Scroll and Emerson are t

Strany 29

Single-Compressor Module TABLE OF CONTENTS ii 2008SSD-34 (5/11) 4.2 Maintenance Tools ...

Strany 30 - 6.0 speCifiCatioNs

Single-Compressor Module TABLE OF CONTENTS ii 2008SSD-34 (5/11) Single-Compressor Module TABLE OF CONTENTS iii 2008SSD-34 (5/11) FIGURES Figur

Strany 31

Single-Compressor Module Compressor Module Nomenclature iv 2008SSD-34 (5/11) Compressor module NomeNClatureModelMax Delivery Pressure (PSIG)Max Fl

Strany 32

Single-Compressor Module Important Safety Information 1 2008SSD-34 (5/11) Single-Compressor Module Compressor Module Nomenclature iv 2008SSD-

Strany 33 - 26 2008SSD-34 (5/11)

Single-Compressor Module Important Safety Informationsafety symbols used iN this maNualSAFETY ALERT SYMBOLWhen you see this symbol on the Compresso

Strany 34 - 2008SSD-34-R2

3 2008SSD-34 (5/11) Single-Compressor Module Introduction1.0 iNtroduCtioNThe Copeland Scroll® SZO22 Compressor Module comes equipped with one C

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