FCL with 1056 AnalyzerInstruction ManualPN 51-FCL-1056 rev.EMarch 2012
LIST OF FIGURESNumber Title Page2-1 Model FCL-01 ...
Model FCL-1056
1.3 SPECIFICATIONS — GENERALSample requirements:Pressure: 3 to 65 psig (122 to 549 kPa abs) A check valve in the inlet prevents the sensorflow cells
31.6 ORDERING INFORMATIONFCL Free Chlorine Measuring System. The FCL is a complete system for the determination of free chlorine inaqueous samples. It
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5SECTION 2.0. INSTALLATIONMODEL FCL-1056 SECTION 2.0INSTALLATION2.1 UNPACKING AND INSPECTIONInspect the shipping container. If it is damaged, contact
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7FIGURE 2-1. Model FCL-01FIGURE 2-2. Model FCL-02INCHMILLIMETERINCHMILLIMETERMODEL FCL-1056
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SECTION 3.0. WIRINGMODEL FCL-1056
ESSENTIAL INSTRUCTIONSREAD THIS PAGE BEFORE PROCEEDING!Your purchase from Rosemount Analytical, Inc. hasresulted in one of the finest instruments ava
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14MODEL FCL-1056 SECTION 4.0DISPLAY AND OPERATION4.2 KEYPADLocal communication with the analyzer is through the membrane keypad. Figures 4-4 and 4-5 e
4.3 PROGRAMMING THE ANALYZER—TUTORIAL Setting up and calibrating the analyzer is easy. The following tutorial describes how to move around in theprogr
164.4 SECURITY 4.4.1 How the Security Code WorksSecurity codes prevent accidental or unwanted changes to program settings or calibrations. There are t
174.5 USING HOLD 4.5.1 PurposeTo prevent unwanted alarms and improper operation of control systems or dosing pumps, place the alarms andoutputs assign
181. Press MENU. The main menu screen appears. Move the cursor toDisplay and press ENTER.2. The screen shows the present configuration. There are four
19SECTION 5.0PROGRAMMING THE ANALYZER5.1 GENERALThis section describes how to make the following program settings using the local keypad. a. Configu
QUICK START GUIDEFOR FCL ANALYZER1. Refer to Section 2.0 for installation instructions and Section 3.0 for wiring instructions.2. Once connections
20MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZERTABLE 5-1. DEFAULT SETTINGSITEM CHOICES DEFAULTSensor assignment1. Sensor 1chlorine chlorine2.
21MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZERTABLE 5-1. DEFAULT SETTINGS (continued)ITEM CHOICES DEFAULTMeasurement1. Chlorine (sensor 1)a.
22MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.3 CONFIGURING, RANGING, AND SIMULATING OUTPUTS.5.3.1 Purpose This section describes how to confi
23MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.3.3. Procedure – Configure Outputs.1. Press MENU. The main menu screen appears. Move the cursor
24MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.3.4. Procedure – Ranging Outputs.1. Press MENU. The main menu screen appears. Move the cursor to
25MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.3.5 Procedure – Simulating Outputs1. Press MENU. The main menu screen appears. Move the cursor t
5.4.2 Definitions1. ASSIGNING ALARMS. There are four alarmsrelays. The relays are freely assignable to any sen-sor and to either the measurement (for
27MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.4.3 Procedure – Configuring Alarms and Assigning Setpoints1. Press MENU. The main menu screen ap
28MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.4.4 Procedure – Simulating Alarms1. Press MENU. The main menu screen appears. Move the cursor to
29MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.4.4 Procedure – Synchronizing Timers1. Synch Timers is available only if two or more alarm relay
12. The main display appears. The outputs and alarms (if an alarm board is present) are assigned to default values.13. To change outputs, alarms, an
30MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.5 CONFIGURING THE MEASUREMENT.5.5.1 PurposeThis section describes how to do the following:1. Pro
MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.5.4 Procedure – Configuring the Measurement1. Press MENU. The main menu screen appears. Move the c
MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.6 CONFIGURING TEMPERATURE RELATED SETTINGS5.6.1 PurposeThis section describes how to do the follow
MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.7 CONFIGURING SECURITY SETTINGS5.7.1 PurposeThis section describes how to set security codes. Ther
34MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.8 SETTING UP DIAGNOSTICS5.8.1 PurposeNOTEDiagnostic setup applies only to pH sensors. It appears
35MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.8.3 Procedure – Setting Up Diagnostics1. Press MENU. The main menu screen appears. Move the curs
36MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.9 RESETTING THE ANALYZER5.9.1 PurposeThis section describes how to clear user-entered values and
MODEL FCL-1056 SECTION 6.0CALIBRATIONSECTION 6.0CALIBRATION6.1 INTRODUCTIONThe calibrate menu allows the user to do the following:1. Calibrate the t
38MODEL FCL-1056 SECTION 6.0CALIBRATION3. Press MENU. The main menu screen appears. The cursor will be onCalibrate. Press ENTER.4. Choose the sensor y
39MODEL FCL-1056 SECTION 6.0CALIBRATION6.3 CALIBRATION — FREE CHLORINE6.3.1 PurposeAs Figure 6-1 shows, a free chlorine sensor generatesa current dire
MENU TREECalibrateSensor 1 (Free chlorine)ChlorineZeroIn processTemperatureSensor 2 (pH)pHBuffer CalAuto Select buffer (NIST, DIN19267, Ingold, Merck,
40MODEL FCL-1056 SECTION 6.0CALIBRATION3. Choose the sensor you wish to calibrate. Sensor 1 is the chlorine sensor.Sensor 2 (if present) is the pH sen
MODEL FCL-1056 SECTION 6.0CALIBRATION6.3.3 Procedure-Calibrating the Sensor1. Place the chlorine sensor in the chlorine flow cell. If continuous (live
426.4 CALIBRATION – pH6.4.1 PurposeA pH sensor consists of a glass and reference electrode. Usually, the two electrodes are combined into a singlebody
43MODEL FCL-1056 SECTION 6.0CALIBRATION3. Press MENU. The main menu screen appears. The cursor will be onCalibrate. Press ENTER.4. Choose the sensor y
44MODEL FCL-1056 SECTION 6.0CALIBRATION8. Choose Start Auto Cal.If you wish to change the stability criteria or the pH buffer list from thedefault val
45MODEL FCL-1056 SECTION 6.0CALIBRATION6.4.4 Procedure-Manual Calibration1. Obtain two buffer solutions. Ideally, the buffer pH values should bracke
46MODEL FCL-1056 SECTION 6.0CALIBRATION10. Watch the pH reading for sensor 2 (S2) at the top of the screen. Oncethe reading is stable, enter the pH va
47MODEL FCL-1056 SECTION 6.0CALIBRATION6.4.5 Procedure-Standardization1. The pH value measured by the analyzer can be changed to match the reading fro
48MODEL FCL-1056 SECTION 6.0CALIBRATION6.4.6 Procedure-Entering a Known Slope and Offset1. Calibration data, i.e., slope and offset at pH 7, can be
MODEL FCL-1056 SECTION 6.0CALIBRATION2. Press MENU. The main menu screen appears. The cursor will be onCalibrate. Press ENTER.3. Choose the output you
ProgramOutputsRange (assign values to 4 and 20 mA)ConfigureOutput 1 or 2Assign sensor and measurementRangeScaleDampeningFault mode (fixed or live)Faul
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51MODEL FCL-1056 SECTION 7.0DIGITAL COMMUNICATIONSSECTION 7.0DIGITAL COMMUNICATIONSTHE ANALYZER SUPPLIED WITH THE FCL DOES NOT HAVE THE DIGITAL COMMUN
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53MODEL FCL-1056 SECTION 8.0MAINTENANCESECTION 8.0MAINTENANCE8.1 ANALYZERThe analyzer used with the FCL needs little routine maintenance.Clean the ana
MODEL FCL-1056 SECTION 8.0MAINTENANCE548.2.1 General.When used in clean water, the chlorine sensor requires little maintenance. Generally, the sensor
MODEL FCL-1056 SECTION 8.0MAINTENANCE5533523-00 Electrolyte Fill Plug 9550094 O-Ring, Viton 2-01433521-00 Membrane Retainer23501-08 Free Chlorine Memb
56MODEL FCL-1056 SECTION 8.0MAINTENANCE8.4 CONSTANT HEAD FLOW CONTROLLER8.4.1 GeneralAfter a period of time, deposits may accumulate in the constant h
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About This DocumentThis manual contains instructions for installation and operation of the Model FCL-1056The following list provides notes concerning
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iMODEL FCL-1056 TABLE OF CONTENTSFCL-1056 TABLE OF CONTENTSSection Title Page1.0 DESCRIPTION AND SPECIFICATIONS ...
MODEL FCL-1056 SECTION
9.9 SIMULATING INPUTS — pH9.9.1 GeneralThis section describes how to simulate a pH input intothe analyzer. To simulate a pH measurement, connect asta
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A Worldwide Network of Sales and ServiceEmerson Process Management’s field sales offices are your source for more information on the fill line of Rose
WARRANTYSeller warrants that the firmware will execute the programming instructions provided by Seller, and that the Goods manufacturedor Services pro
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Section Title Page7.0 DIGITAL COMMUNICATIONS .................... 518.0 MAINTENANCE ...
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