Emerson FCL with 1050 Analyzer 1056 Manuál s instrukcemi

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FCL with 1056 Analyzer
Instruction Manual
PN 51-FCL-1056 rev.E
March 2012
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Strany 1 - FCL with 1056 Analyzer

FCL with 1056 AnalyzerInstruction ManualPN 51-FCL-1056 rev.EMarch 2012

Strany 2 - ESSENTIAL INSTRUCTIONS

LIST OF FIGURESNumber Title Page2-1 Model FCL-01 ...

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1.3 SPECIFICATIONS — GENERALSample requirements:Pressure: 3 to 65 psig (122 to 549 kPa abs) A check valve in the inlet prevents the sensorflow cells

Strany 5 - Temperature

31.6 ORDERING INFORMATIONFCL Free Chlorine Measuring System. The FCL is a complete system for the determination of free chlorine inaqueous samples. It

Strany 6 - Diagnostics (on or off)

This page left blank intentionally4MODEL FCL-1056 SECTION 1.0DESCRIPTION AND SPECIFICATIONS

Strany 7 - About This Document

5SECTION 2.0. INSTALLATIONMODEL FCL-1056 SECTION 2.0INSTALLATION2.1 UNPACKING AND INSPECTIONInspect the shipping container. If it is damaged, contact

Strany 8 - FCL-1056

6MODEL FCL-1056

Strany 9 - TABLE OF CONTENTS CONT’D

7FIGURE 2-1. Model FCL-01FIGURE 2-2. Model FCL-02INCHMILLIMETERINCHMILLIMETERMODEL FCL-1056

Strany 10 - LIST OF TABLES CONT’D

This page left blank intentionally8MODEL FCL-1056

Strany 11 - SECTION 1.0

SECTION 3.0. WIRINGMODEL FCL-1056

Strany 12 - 1.5 SPECIFICATIONS — ANALYZER

ESSENTIAL INSTRUCTIONSREAD THIS PAGE BEFORE PROCEEDING!Your purchase from Rosemount Analytical, Inc. hasresulted in one of the finest instruments ava

Strany 15 - INSTALLATION

This page left blank intentionally12MODEL FCL-1056

Strany 17 - FIGURE 2-2. Model FCL-02

14MODEL FCL-1056 SECTION 4.0DISPLAY AND OPERATION4.2 KEYPADLocal communication with the analyzer is through the membrane keypad. Figures 4-4 and 4-5 e

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4.3 PROGRAMMING THE ANALYZER—TUTORIAL Setting up and calibrating the analyzer is easy. The following tutorial describes how to move around in theprogr

Strany 19 - SECTION 3.0

164.4 SECURITY 4.4.1 How the Security Code WorksSecurity codes prevent accidental or unwanted changes to program settings or calibrations. There are t

Strany 20 - 3.2 SENSOR WIRING

174.5 USING HOLD 4.5.1 PurposeTo prevent unwanted alarms and improper operation of control systems or dosing pumps, place the alarms andoutputs assign

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181. Press MENU. The main menu screen appears. Move the cursor toDisplay and press ENTER.2. The screen shows the present configuration. There are four

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19SECTION 5.0PROGRAMMING THE ANALYZER5.1 GENERALThis section describes how to make the following program settings using the local keypad. a. Configu

Strany 23 - DISPLAY AND OPERATION

QUICK START GUIDEFOR FCL ANALYZER1. Refer to Section 2.0 for installation instructions and Section 3.0 for wiring instructions.2. Once connections

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20MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZERTABLE 5-1. DEFAULT SETTINGSITEM CHOICES DEFAULTSensor assignment1. Sensor 1chlorine chlorine2.

Strany 25 - MODEL FCL-1056 SECTION 4.0

21MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZERTABLE 5-1. DEFAULT SETTINGS (continued)ITEM CHOICES DEFAULTMeasurement1. Chlorine (sensor 1)a.

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22MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.3 CONFIGURING, RANGING, AND SIMULATING OUTPUTS.5.3.1 Purpose This section describes how to confi

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23MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.3.3. Procedure – Configure Outputs.1. Press MENU. The main menu screen appears. Move the cursor

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24MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.3.4. Procedure – Ranging Outputs.1. Press MENU. The main menu screen appears. Move the cursor to

Strany 29 - PROGRAMMING THE ANALYZER

25MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.3.5 Procedure – Simulating Outputs1. Press MENU. The main menu screen appears. Move the cursor t

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5.4.2 Definitions1. ASSIGNING ALARMS. There are four alarmsrelays. The relays are freely assignable to any sen-sor and to either the measurement (for

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27MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.4.3 Procedure – Configuring Alarms and Assigning Setpoints1. Press MENU. The main menu screen ap

Strany 32 - MODEL FCL-1056 SECTION 5.0

28MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.4.4 Procedure – Simulating Alarms1. Press MENU. The main menu screen appears. Move the cursor to

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29MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.4.4 Procedure – Synchronizing Timers1. Synch Timers is available only if two or more alarm relay

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12. The main display appears. The outputs and alarms (if an alarm board is present) are assigned to default values.13. To change outputs, alarms, an

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30MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.5 CONFIGURING THE MEASUREMENT.5.5.1 PurposeThis section describes how to do the following:1. Pro

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MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.5.4 Procedure – Configuring the Measurement1. Press MENU. The main menu screen appears. Move the c

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MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.6 CONFIGURING TEMPERATURE RELATED SETTINGS5.6.1 PurposeThis section describes how to do the follow

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MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.7 CONFIGURING SECURITY SETTINGS5.7.1 PurposeThis section describes how to set security codes. Ther

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34MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.8 SETTING UP DIAGNOSTICS5.8.1 PurposeNOTEDiagnostic setup applies only to pH sensors. It appears

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35MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.8.3 Procedure – Setting Up Diagnostics1. Press MENU. The main menu screen appears. Move the curs

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36MODEL FCL-1056 SECTION 5.0PROGRAMMING THE ANALYZER5.9 RESETTING THE ANALYZER5.9.1 PurposeThis section describes how to clear user-entered values and

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MODEL FCL-1056 SECTION 6.0CALIBRATIONSECTION 6.0CALIBRATION6.1 INTRODUCTIONThe calibrate menu allows the user to do the following:1. Calibrate the t

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38MODEL FCL-1056 SECTION 6.0CALIBRATION3. Press MENU. The main menu screen appears. The cursor will be onCalibrate. Press ENTER.4. Choose the sensor y

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39MODEL FCL-1056 SECTION 6.0CALIBRATION6.3 CALIBRATION — FREE CHLORINE6.3.1 PurposeAs Figure 6-1 shows, a free chlorine sensor generatesa current dire

Strany 45 - Diagnostic: On

MENU TREECalibrateSensor 1 (Free chlorine)ChlorineZeroIn processTemperatureSensor 2 (pH)pHBuffer CalAuto Select buffer (NIST, DIN19267, Ingold, Merck,

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40MODEL FCL-1056 SECTION 6.0CALIBRATION3. Choose the sensor you wish to calibrate. Sensor 1 is the chlorine sensor.Sensor 2 (if present) is the pH sen

Strany 47 - CALIBRATION

MODEL FCL-1056 SECTION 6.0CALIBRATION6.3.3 Procedure-Calibrating the Sensor1. Place the chlorine sensor in the chlorine flow cell. If continuous (live

Strany 48 - MODEL FCL-1056 SECTION 6.0

426.4 CALIBRATION – pH6.4.1 PurposeA pH sensor consists of a glass and reference electrode. Usually, the two electrodes are combined into a singlebody

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43MODEL FCL-1056 SECTION 6.0CALIBRATION3. Press MENU. The main menu screen appears. The cursor will be onCalibrate. Press ENTER.4. Choose the sensor y

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44MODEL FCL-1056 SECTION 6.0CALIBRATION8. Choose Start Auto Cal.If you wish to change the stability criteria or the pH buffer list from thedefault val

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45MODEL FCL-1056 SECTION 6.0CALIBRATION6.4.4 Procedure-Manual Calibration1. Obtain two buffer solutions. Ideally, the buffer pH values should bracke

Strany 52 - The slope is reported as the

46MODEL FCL-1056 SECTION 6.0CALIBRATION10. Watch the pH reading for sensor 2 (S2) at the top of the screen. Oncethe reading is stable, enter the pH va

Strany 53 - Buffer Cal

47MODEL FCL-1056 SECTION 6.0CALIBRATION6.4.5 Procedure-Standardization1. The pH value measured by the analyzer can be changed to match the reading fro

Strany 54 - S2 pH Auto Cal

48MODEL FCL-1056 SECTION 6.0CALIBRATION6.4.6 Procedure-Entering a Known Slope and Offset1. Calibration data, i.e., slope and offset at pH 7, can be

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MODEL FCL-1056 SECTION 6.0CALIBRATION2. Press MENU. The main menu screen appears. The cursor will be onCalibrate. Press ENTER.3. Choose the output you

Strany 56 - Manual Buffer 2

ProgramOutputsRange (assign values to 4 and 20 mA)ConfigureOutput 1 or 2Assign sensor and measurementRangeScaleDampeningFault mode (fixed or live)Faul

Strany 57 - S1 Enter Value

50MODEL FCL-1056 SECTION 6.0CALIBRATIONThis page left blank intentionally

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51MODEL FCL-1056 SECTION 7.0DIGITAL COMMUNICATIONSSECTION 7.0DIGITAL COMMUNICATIONSTHE ANALYZER SUPPLIED WITH THE FCL DOES NOT HAVE THE DIGITAL COMMUN

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52MODEL FCL-1056 SECTION 7.0DIGITAL COMMUNICATIONSThis page left blank intentionally

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53MODEL FCL-1056 SECTION 8.0MAINTENANCESECTION 8.0MAINTENANCE8.1 ANALYZERThe analyzer used with the FCL needs little routine maintenance.Clean the ana

Strany 61 - DIGITAL COMMUNICATIONS

MODEL FCL-1056 SECTION 8.0MAINTENANCE548.2.1 General.When used in clean water, the chlorine sensor requires little maintenance. Generally, the sensor

Strany 62 - MODEL FCL-1056 SECTION 7.0

MODEL FCL-1056 SECTION 8.0MAINTENANCE5533523-00 Electrolyte Fill Plug 9550094 O-Ring, Viton 2-01433521-00 Membrane Retainer23501-08 Free Chlorine Memb

Strany 63 - MAINTENANCE

56MODEL FCL-1056 SECTION 8.0MAINTENANCE8.4 CONSTANT HEAD FLOW CONTROLLER8.4.1 GeneralAfter a period of time, deposits may accumulate in the constant h

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About This DocumentThis manual contains instructions for installation and operation of the Model FCL-1056The following list provides notes concerning

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MODEL FCL-1056

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64MODEL FCL-1056

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MODEL FCL-1056 S

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69MODEL FCL-1056

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iMODEL FCL-1056 TABLE OF CONTENTSFCL-1056 TABLE OF CONTENTSSection Title Page1.0 DESCRIPTION AND SPECIFICATIONS ...

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MODEL FCL-1056 SECTION

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9.9 SIMULATING INPUTS — pH9.9.1 GeneralThis section describes how to simulate a pH input intothe analyzer. To simulate a pH measurement, connect asta

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73NOTES

Strany 83 - NOTES

A Worldwide Network of Sales and ServiceEmerson Process Management’s field sales offices are your source for more information on the fill line of Rose

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WARRANTYSeller warrants that the firmware will execute the programming instructions provided by Seller, and that the Goods manufacturedor Services pro

Strany 85 - Irvine, CA 92606

Credit Cards for U.S. Purchases Only.The right people,the right answers,right now.ON-LINE ORDERING NOW AVAILABLE ON OUR WEB SITEhttp://www.rosemountan

Strany 86 - The right people

Section Title Page7.0 DIGITAL COMMUNICATIONS .................... 518.0 MAINTENANCE ...

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