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Bristol Babcock ControlWave I/O Expansion Rack Quick Setup Guide D5122 – December, 2005

Setting up the Hardware 10Plug RS-232null modemcable into COM2 • Switch bank SW1: all switches in the ON position, unless this I/O rack is part of

Setting up the Hardware 11Eth erne tPort 6. Install a ground wire between the Chassis Ground Lug and a known good Earth Ground (see Section 2.3.1

Setting Configuration Parameters 12Choose the communication port on (NOT on the Expanded I/O Rack)the PCworkstationSpecify the baud rate for that p

Setting Configuration Parameters 13Turn off auto local address detectionUse "1" as the local addressChoose 'CWave_RIO'Finally,

Setting Configuration Parameters 14Signing On in the Flash Configuration Utility Enter the username and password and click on [OK]. Once you hav

Setting Configuration Parameters 15Defining an Ethernet Port When you have successfully signed on, click on the "Ports" tab. On the &ap

Setting Configuration Parameters 16Defining IP Parameters Click on the 'IP Parameters' tab, and specify the IP address of the host Contro

Setting Configuration Parameters 17Setting Application Parameters Click on the 'Application Parameters' tab. Timeouts Power Fail T

Setting Configuration Parameters 18If the amount of time the power was off is greater than the specified Power Fail Timeout, DOs will be set to 0 (F

Setting Configuration Parameters 19Redundancy Transfer Unit A Addr This must be an IP address corresponding to an Ethernet port on the ‘A’ I/O E

2The information in this document is subject to change without notice. Every effort has been made to supply complete and accurate information. Howev

Setting Configuration Parameters 20Saving Your Configuration Parameter Changes to the I/O Rack To save your configuration changes, click on the [Sa

Setting up the Host to Reference the I/O Rack 21Setting up the Host to Refer ence the I/O Rack Configuring the I/O Boards in ControlWave Designer

Setting up the Host to Reference the I/O Rack 22Select List of Boards: NOTE: The I/O Configuration Wizard starts with page 2 by default; you do NOT

Setting up the Host to Reference the I/O Rack 23 In the "Ext Rack Boards" section, is a list of boards which can reside in the I/O Expan

Setting up the Host to Reference the I/O Rack 24 The "Board Name" and "Map Type" may be left at their defaults. "Slot Numb

Setting up the Host to Reference the I/O Rack 25Analog Boards (ER_AI16, ER_AO8) Some fields only appear in the Analog Output (AO) board and are n

Setting up the Host to Reference the I/O Rack 26Pin Name Defines a name identifying this pin. IMPORTANT: This name is used as a variable name in you

Setting up the Host to Reference the I/O Rack 27 User Configured Output When checked, allows the user to enter a value for this pin which will be

Setting up the Host to Reference the I/O Rack 28Digital Output Board Page List of Available Pins Displays a list of the individual pins (I/O points

Setting up the Host to Reference the I/O Rack 29 List of Available Channels Displays a list of the individual channels (counter I/O points) on thi

IMPORTANT! READ INSTRUCTIONS BEFORE STARTING! Be sure that these instructions are carefully read and understood before any operation is attempted. I

Setting up the Host to Reference the I/O Rack 30 These variables are: Variable Description ERSTAT_x_BOARDSTATUS Board status code. Always present.

READER RESPONSE FORM Please help us make our documentation more useful to you! If you have a complaint, a suggestion, or a correction regarding thi

U.S.A. Locations: Northern Region Bristol Babcock Inc. 1100 Buckingham Street Watertown, CT 06795 Phone: +1 (860) 945-2381 Fax: +1 (

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4 Before You Begin This guide is intended to help you get 'up-and-running' with a minimal amount of effort. It does NOT, however, tell yo

Table of Contents 5 Introduction...

Introduction 6Introduction The I/O capacity of the ControlWave Process Automation Controller can be increased by the addition of one or more Contro

Introduction 7The configuration process for the I/O Expansion Rack is divided up into 3 parts. Setting up the Hardware This section gives you a qu

Setting up the Hardware 8Setting Up the Hardware This involves unpacking the ControlWave I/O Expansion Rack hardware, mounting the chassis, installi

Setting up the Hardware 9 3. Remove the CPU Module from its carton and install it into Chassis slot 2, i.e., the second slot from the left end of