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www.Fisher.com
Fisher FIELDVUE DVC2000 Digital Valve
Controller
This manual applies to
Instrument Level HC, AD, PD AC
Device Type 05 F5
Device Revision 1 1
Hardware Revision 1 & 2 1 & 2
Firmware Revision 1, 2, 3, 4 & 5 1, 2, 3, 4 & 5
DD Revision 3 1
Contents
Section 1 Introduction and Specifications 3.
Scope of Manual 3..............................
Instrument Description 3........................
Terminology 3.................................
Specifications 4................................
Related Documents 7...........................
Educational Services 8...........................
Section 2 Installation 9..................
Installation 9..................................
Valve and Actuator Mounting 9...................
Sliding-Stem (Linear) Actuators 12...............
Mounting on GX Actuators 14...................
Guidelines for Mounting on
Quarter-Turn (Rotary) Actuators 17............
Electrical and Pneumatic Connections 19...........
Supply Connections 19.........................
Electrical Connections 19.......................
Limit Switches 20.............................
Position Transmitter 21........................
Vent 21......................................
Communication Connections 21.................
Section 3 Basic Setup and Calibration with
Local User Interface 23..................
Status Information 23...........................
Basic Setup 24.................................
Selecting the Language 24......................
Quick Setup 26...............................
Travel Calibration 27...........................
Tuning 28....................................
Detailed Setup 29.............................
W8755
Analog Input Calibration 32.....................
Position Transmitter Calibration 33...............
Local Control 34..............................
Diagnostic Messages, Codes & Details 35...........
SWITCH 1 ???
SWITCH 2 ???
Shutdown Activated
Travel Deviation
Replace Main Board
Check Mounting
Check Supply
Check I/P Converter
Device Locked by HART
FIELDVUE Instruments
Pressure = ???
Section 4 Detailed Setup and Calibration 37
via HART Communication ................
Detailed Setup 37..............................
Setting Modes 37.............................
Instrument Mode 37.......................
Control Mode 37..........................
Restart Control Mode 38....................
Burst Mode 38............................
Restarting the Instrument 38....................
Protection 40.................................
Instruction Manual
D103176X012
DVC2000 Digital Valve Controller
April 2014
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Strany 1 - Controller

www.Fisher.comFisher FIELDVUE DVC2000 Digital ValveControllerThis manual applies toInstrument Level HC, AD, PD ACDevice Type 05 F5Device Revision 1

Strany 2 - April 2014

Instruction ManualD103176X012InstallationApril 201410Figure 2‐1. FIELDVUE DVC2000 Housing VariationsW9015W9591HOUSINGS FOR LINEAR AND ROTARY ACTUATORS

Strany 3 - Terminology

GlossaryApril 2014Instruction ManualD103176X012100

Strany 4 - Specifications

IndexApril 2014Instruction ManualD103176X012101IndexAAC (Auto Calibrate), 3, 60Actuator and Valve Information, 43AD (Advanced Diagnostics), 3, 60Advan

Strany 5

IndexApril 2014Instruction ManualD103176X012102Control Mode, 37Critical NVM Fail, Self Test Failure, enabling to causeinstrument shutdown, 51Critical

Strany 6

IndexApril 2014Instruction ManualD103176X012103GGeneral Information, 41GOST‐R, Russian, Certification, 6GX actuator, converting from fail-open to fail

Strany 7 - Related Documents

IndexApril 2014Instruction ManualD103176X012104Mmagnet array, 10, 15Magnet Assemblies, 11Magnet Assembly, 4Magnetic Feedback Assembly, Replacing, 67Ma

Strany 8 - Educational Services

IndexApril 2014Instruction ManualD103176X012105Pressure Sensor Failure, 51, 62pressure signal, 84Pressure Units, 29, 42Principle of Operation, 83drive

Strany 9 - Section 2 Installation2‐2‐

IndexApril 2014Instruction ManualD103176X012106Travel AccumulatorDisplaying Value, 60Enabling Alert, 48Resetting, 48Travel Accumulator Alert Point, 48

Strany 10 - Instruction Manual

Digital Valve ControllerApril 2014Instruction ManualD103176X012107

Strany 11

DVC2000 Digital Valve ControllerApril 2014Instruction ManualD103176X012108Emerson Process Management Marshalltown, Iowa 50158 USASorocaba, 18087 Brazi

Strany 12

Instruction ManualD103176X012InstallationApril 201411The linear magnet arrays have a valid travel range indicated by arrows molded into the piece. Thi

Strany 13

Instruction ManualD103176X012InstallationApril 201412Sliding-Stem (Linear) Actuators1. Isolate the control valve from the process line pressure and r

Strany 14 - Mounting on GX Actuators

Instruction ManualD103176X012InstallationApril 201413Figure 2‐4. Air-to-Open Magnet Array AlignmentW9220ALIGNMENTTEMPLATELINE UP WITH UPPEREXTREME OF

Strany 15

Instruction ManualD103176X012InstallationApril 201414Mounting on GX ActuatorsThe DVC2000 digital valve controller mounts directly on the GX actuator w

Strany 16

Instruction ManualD103176X012InstallationApril 201415If the process and ambient temperatures exceed the limits indicated by zone 2, then the DVC2000 h

Strany 17

Instruction ManualD103176X012InstallationApril 2014165. Tighten the fasteners and remove the alignment template. Continue on with the appropriate ste

Strany 18

Instruction ManualD103176X012InstallationApril 2014178. Check for clearance between the magnet assembly and the DVC2000 feedback slot. The magnet ass

Strany 19 - Electrical Connections

Instruction ManualD103176X012InstallationApril 201418Figure 2‐14. Magnetic Assembly Orientation on Quarter-Turn ActuatorsORIENTATIONAT ONE TRAVELEXTRE

Strany 20 - Limit Switches

Instruction ManualD103176X012InstallationApril 201419Electrical and Pneumatic Connections The electrical and pneumatic connections on the digital va

Strany 21 - Communications Connections

Instruction ManualD103176X012DVC2000 Digital Valve ControllerApril 20142General Information 41...HART TagMessageDescriptorDateVal

Strany 22

Instruction ManualD103176X012InstallationApril 201420Wire the digital valve controller as follows:1. Remove the main instrument cover.2. Route the

Strany 23 - Interface3‐

Instruction ManualD103176X012InstallationApril 201421Position Transmitter On units that are supplied with an integral valve position transmitter, add

Strany 24 - Basic Setup

Instruction ManualD103176X012InstallationApril 201422

Strany 25

Instruction ManualD103176X012Basic Setup and CalibrationApril 201423Section 3 Basic Setup and Calibration with Local UserInterface3‐3‐The local user i

Strany 26 - Quick Setup

Instruction ManualD103176X012Basic Setup and CalibrationApril 201424Basic Setup WARNINGChanges to the instrument setup may cause changes in the out

Strany 27 - Travel Calibration

Instruction ManualD103176X012Basic Setup and CalibrationApril 201425Table 3‐2. Actuator Information for SetupActuatorManufacturerActuator Model Actuat

Strany 28 - Tuning

Instruction ManualD103176X012Basic Setup and CalibrationApril 201426Quick Setup When installing the DVC2000 digital valve controller on an actuator f

Strany 29 - Detailed Setup

Instruction ManualD103176X012Basic Setup and CalibrationApril 201427Travel Calibration WARNINGDuring calibration you will be asked to move the valv

Strany 30

Instruction ManualD103176X012Basic Setup and CalibrationApril 201428Tuning WARNINGChanges to the tuning set may cause the valve/actuator assembly t

Strany 31

Instruction ManualD103176X012Basic Setup and CalibrationApril 201429Table 3‐4. Gain Values for Preselected Turning SetsTuning Set Proportional Gain Ve

Strany 32 - Analog Input Calibration

Instruction ManualD103176X012Introduction and SpecificationsApril 20143Section 1 Introduction and Specifications1‐1‐Scope of ManualThis instruction ma

Strany 33

Instruction ManualD103176X012Basic Setup and CalibrationApril 201430Figure 3‐5. Detailed Setup Flow ChartTUNING""AINPUT RANGELOW  4 MASWITC

Strany 34 - Local Control

Instruction ManualD103176X012Basic Setup and CalibrationApril 201431Figure 3‐6. XMTR SwitchTRANSMITTER SWITCHFOR FAIL SIGNAL+ HIGH (SHOWN) OR- LOWSwit

Strany 35

Instruction ManualD103176X012Basic Setup and CalibrationApril 201432Analog Input Calibration WARNINGDuring calibration you will be asked to move th

Strany 36

Instruction ManualD103176X012Basic Setup and CalibrationApril 201433Position Transmitter Calibration NoteThis procedure will not move the control val

Strany 37 - Communication4‐

Instruction ManualD103176X012Basic Setup and CalibrationApril 201434Local Control This procedure allows the user to manually control the position of

Strany 38 - Burst Mode

Instruction ManualD103176X012Basic Setup and CalibrationApril 201435Diagnostic Messages, Codes and DetailsThe DVC2000 digital valve controller is cons

Strany 39

Instruction ManualD103176X012Basic Setup and CalibrationApril 201436

Strany 40 - -Continued

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201437Section 4 Detailed Setup and Calibration via HARTCommunication4‐4‐Detailed Setu

Strany 41 - General Information

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201438calibration or stroke valve. However, if you abort from a procedure where the i

Strany 42

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201439Table 4‐1. Factory Default Detailed Setup ParametersSetup Parameter Default Set

Strany 43 - LINEAR CHARACTERISTIC SHOWN

Instruction ManualD103176X012Introduction and SpecificationsApril 20144Local Interface— The DVC2000 comes standard with a Liquid Crystal Display (LCD)

Strany 44 - Setting Response

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201440Setting Protection Field Communicator Setup & Diag > Detailed Setup >

Strany 45 - Input Characteristic = Linear

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201441Table 4‐2. Conditions for Modifying FIELDVUE DVC2000 Digital Valve Controller P

Strany 46 - Setting Alerts

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201442D Date—Enter a date with the format MM/DD/YY. Date is a user-defined variable t

Strany 47 - Setting Travel Alerts

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201443Figure 4‐1. Calibrated Travel to Analog Input RelationshipTRAVELRANGEHIGHTRAVEL

Strany 48

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201444Setting Response Field Communicator Setup & Diag > Detailed Setup > R

Strany 49 - Cycle Counter Alert

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201445Figure 4‐2. Travel Target Versus Ranged Set Point, for Various Input Characteri

Strany 50 - Alert Record

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201446Travel Limit Lo—Defines the low limit for the travel in percent (%) of ranged t

Strany 51

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201447Setting Travel AlertsSetting High, High-High, Low and Low-Low AlertsFollow the

Strany 52 - Transmitters/Switches

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201448D Tvl Alrt DB—Travel Alert Deadband is the travel, in percent (%) of ranged tra

Strany 53 - Calibration

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201449Figure 4‐4. Travel Accumulator Deadband (set at 10%)DEADBAND (+/- 5%)DEADBAND E

Strany 54 - Auto Calibrate Travel

Instruction ManualD103176X012Introduction and SpecificationsApril 20145Table 1‐1. Specifications Available ConfigurationsJ Integral mounting to th

Strany 55 - Digital Calibration Adjust

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201450D Cycle Count—Cycle Counter records the number of times the travel changes dire

Strany 56 - Pressure Sensor Calibration

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201451Self Test Failures for Instrument Shutdown Field Communicator Setup & Diag

Strany 57

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201452Transmitters/SwitchesField Communicator Setup & Diag > Detailed Setup &g

Strany 58

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201453Tuning WARNINGChanges to the tuning set may cause the valve/actuator assembly

Strany 59 - Viewing Variables

Instruction ManualD103176X012Detailed Setup and CalibrationApril 2014541. Set the current source to the target value shown on the display. The target

Strany 60 - Viewing Device Information

Instruction ManualD103176X012Detailed Setup and CalibrationApril 2014552. Place the instrument In Service and verify that the travel properly tracks

Strany 61 - Viewing Instrument Status

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201456If another adjustment is required, repeat step 1. Otherwise, select Done and go

Strany 62

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201457Press OK when you have read the message.6. The value of the output pressure ap

Strany 63

Instruction ManualD103176X012Detailed Setup and CalibrationApril 201458

Strany 64

Instruction ManualD103176X012Viewing Device Variables and DiagnosticsApril 201459Section 5 Viewing Device Variables and Diagnostics5‐5‐Viewing Variabl

Strany 65 - WARNING

Instruction ManualD103176X012Introduction and SpecificationsApril 20146Table 1‐1. Specifications (continued)Other Classifications/CertificationsGOST‐R

Strany 66 - Instrument Removal

Instruction ManualD103176X012Viewing Device Variables and DiagnosticsApril 201460D Tvl Accum—Travel Accumulator contains the total change in travel, i

Strany 67 - Component Replacements

Instruction ManualD103176X012Viewing Device Variables and DiagnosticsApril 201461Viewing Instrument StatusField Communicator Instrument Status (7)Note

Strany 68 - Installation

Instruction ManualD103176X012Viewing Device Variables and DiagnosticsApril 201462D Failure Alerts—If a self-test failure has occurred, it will appear

Strany 69 - Assembly

Instruction ManualD103176X012Viewing Device Variables and DiagnosticsApril 201463D Operational Status—This menu item indicates the status of the Opera

Strany 70

Instruction ManualD103176X012Viewing Device Variables and DiagnosticsApril 201464

Strany 71

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X01265Section 6 Maintenance and Troubleshooting6‐6‐The DVC2000 digital valve control

Strany 72 - What is a healthy unit?

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X01266D Done—Select this if you are done. All ramping is stopped when DONE is select

Strany 73 - Determine the logical causes

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X012676. Remove the bolts connecting the DVC2000 housing to the mounting bracket.No

Strany 74 - Checking Voltage Available

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X01268Removal 1. Remove the main cover.2. Remove three screws that hold the EMI s

Strany 75 - Technical Support Checklist

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X01269Figure 6‐2. Mounting Frame AssemblyINTERCONNECTBOARD SCREW (1)I/P CONVERTER SC

Strany 76 - Mounting

Instruction ManualD103176X012Introduction and SpecificationsApril 20147Table 1‐2. EMC Summary Results—ImmunityPort Phenomenon Basic Standard Test Leve

Strany 77 - Section 7 Parts7‐7‐

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X01270Figure 6‐3. Installation of Conductive GasketCONDUCTIVEGASKETTERMINALBARRIERW8

Strany 78 - EMI Shield Assembly

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X012714. Pull the main electronics straight off of the mounting frame. The board is

Strany 79 - PIPE AWAY VENT

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X012727. Remove the two screws holding the pneumatic relay to the mounting frame.8.

Strany 80

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X012732. Check the instrument protection (LCD via pushbuttons and Configure/Calibra

Strany 81

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X01274Checking Voltage Available WARNINGPersonal injury or property damage caused b

Strany 82

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X01275Technical Support ChecklistHave the following information available prior to c

Strany 83 - POSITION

Maintenance and TroubleshootingApril 2014Instruction ManualD103176X01276Mounting1. Actuator application: Sliding Stem? _______ Rotary? _______2.

Strany 84

PartsApril 2014Instruction ManualD103176X01277Section 7 Parts7‐7‐Parts Ordering Whenever corresponding with your Emerson Process Management sales off

Strany 85 - Menu Trees

PartsApril 2014Instruction ManualD103176X01278Description Part NumberFeedback Array Kit (cont'd)Rotary [kit contains feedback assembly, pointer,

Strany 86 - Local Interface Flow Chart

PartsApril 2014Instruction ManualD103176X01279Figure 7‐1. FIELDVUE DVC2000 Digital Valve Controller Assembly, Housing A APPLY LUBRICANT/SEALANTNOTE

Strany 87

Instruction ManualD103176X012Introduction and SpecificationsApril 20148Educational ServicesFor information on available courses for the DVC2000 digita

Strany 88

PartsApril 2014Instruction ManualD103176X01280Figure 7‐2. FIELDVUE DVC2000 Digital Valve Controller Assembly, Housing AGE13174-B, SHEET 2 OF 3 APPL

Strany 89

PartsApril 2014Instruction ManualD103176X01281Figure 7‐3. FIELDVUE DVC2000 Digital Valve Controller Assembly, Housing APOSITIONER ONLYVIEW BSEEVIEW BS

Strany 90

PartsApril 2014Instruction ManualD103176X01282

Strany 91 - Instrument Level AC

Principle of OperationApril 2014Instruction ManualD103176X01283Appendix A Principle of OperationA‐1‐DVC2000 Operation The DVC2000 digital valve contro

Strany 92

Principle of OperationApril 2014Instruction ManualD103176X01284D The I/P converter assembly is connected to supply pressure and converts the drive sig

Strany 93 - Glossary

Local Interface Flow Chart/Menu TreesApril 2014Instruction ManualD103176X01285Appendix B Local Interface Flow Chart and Field CommunicatorMenu TreesB‐

Strany 94

Local Interface Flow Chart/Menu TreesApril 2014Instruction ManualD103176X01286Local Interface Flow Chart TRAVEL = 66.8%14.6 MA 0.92 BARQUICK SETUPYBY

Strany 95

Local Interface Flow Chart/Menu TreesApril 2014Instruction ManualD103176X01287YYYYYYYYYYYYYVALVE MAY MOVEPRESS  FOR 3 SECSAVE AND EXIT?PRESS EXIT W/

Strany 96

Local Interface Flow Chart/Menu TreesApril 2014Instruction ManualD103176X01288Field Communicator Fast‐Key Sequence (Instrument Level HC, AD and PD)Fun

Strany 97

Local Interface Flow Chart/Menu TreesApril 2014Instruction ManualD103176X01289Online1 Setup & Diag2 Analog In3 Travel4 Travel SP5 Drive Sgl6 Press

Strany 98

Instruction ManualD103176X012InstallationApril 20149Section 2 Installation2‐2‐InstallationNoteThe DVC2000 is not designed to correct for significant s

Strany 99

Local Interface Flow Chart/Menu TreesApril 2014Instruction ManualD103176X01290Field Communicator Fast‐Key Sequence (Instrument Level AC)Function/Varia

Strany 100

Local Interface Flow Chart/Menu TreesApril 2014Instruction ManualD103176X01291Online1 Setup2 DisplayGeneral1 HART Tag2 Message3 Descriptor4 Date5 Valv

Strany 101

Local Interface Flow Chart/Menu TreesApril 2014Instruction ManualD103176X01292

Strany 102

GlossaryApril 2014Instruction ManualD103176X01293GlossaryAlert PointAn adjustable value that, when exceeded,activates an alert.AlgorithmA set of logic

Strany 103

GlossaryApril 2014Instruction ManualD103176X01294ControllerA device that operates automatically to regulate acontrolled variable.Current‐to‐Pressure (

Strany 104

GlossaryApril 2014Instruction ManualD103176X01295Equal PercentageA valve flow characteristic where equalincrements of valve stem travel produce equalp

Strany 105

GlossaryApril 2014Instruction ManualD103176X01296Instrument ProtectionDetermines if commands from a HART device cancalibrate and/or configure certain

Strany 106

GlossaryApril 2014Instruction ManualD103176X01297Pressure SensorA FIELDVUE instrument internal device thatsenses pneumatic pressure. DVC2000 digitalva

Strany 107

GlossaryApril 2014Instruction ManualD103176X01298Travel Accumulator AlertChecks the difference between the TravelAccumulator value and the Travel Accu

Strany 108

GlossaryApril 2014Instruction ManualD103176X01299Travel LimitA setup parameter that defines the maximumallowable travel (in percent of ranged travel)

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