Emerson E2 Návod k obsluze Strana 55

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5.3 Module Replacement for 2D / 3D
Refer to section 5.6.1, “Determine the Replacement
Module Part Number”. Note that the failed module
should be returned to the wholesaler to prevent pay-
ment of a core charge.
Refer to section 5.2 (“Compressor Replacement for
2D and 3D”) for module removal instructions.
Remove the module by following these steps in
section 5.2 (the module removal steps are marked
with an asterisk *):
Step 1
Steps 4 - 7
Steps 10 - 12
Mechanical installation of the new module will be the
reverse of these steps.
After completing the mechanical installation, refer to
section 5.6.2, “Power-Up Instructions for the New
Module”. The power-up steps will allow the E2 to pop-
ulate the module with configurable settings appropri-
ate for this particular compressor.
Note: If you replaced a module that had only one
fuse in the side, or perhaps no fuse, you must not
re-use the field retrofit “snubber” connected to
the discharge pressure switch. Discard the snub-
ber - it is not needed with the twin-fuse module.
Additionally, the in-line fuse in the terminal box
(for the contactor coil) may be discarded.
5.4 Service Procedures for the 4D Compressor
Compressor Replacement
Front Box Replacement
Head Inspection
5.4.1 Compressor Replacement
1. Remove the module and mounting bracket from
the compressor by following the instructions
below for “Head Inspection”.
2. Remove the suction pressure switch conduit from
the module. This will completely isolate the mod-
ule and mounting bracket from the compressor.
3. Remove the voltage sensing wires from the termi-
nal posts. (figure 5.8)
4. Remove the motor sensor leads from the
sensor lead terminal strip. (figure 5.8)
Figure 5.8 4D Terminal Box Assembly
5. Remove the mounting screws in the terminal box
that attach the terminal box to the
compressor.
6. Lift the terminal box away from the compressor.
7. Remove the compressor from the rack using
accepted industry procedures for safety.
8. Install the new compressor, and mount the com-
ponents and accessories in reverse order of the
disassembly process.
Take specific note to connect the red harness
leads (labeled “HPCO”) to the high pressure
cutout switch on the head. The high pressure
switch has leads. Verify the pressure setting
on the switch. When replacing the switch,
use only an Emerson Climate
Technologies, Inc. approved pressure
Voltage Sensing Leads Motor Sensor Leads
Discard “Snubber”
AE8-1337 R1
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